Melt-Manager® Control Systems
Melt-Manager® Control Systems are the entry level to smart systems.
Melt-Manager® Control Systems utilize embedded microprocessor controls and provide the operator with melt control modes and diagnostics for analysis and support. They integrate a color touch-screen LCD display that provides direct access to inverter information and controls.
Primary Functions
Melt Control Modes:
The kilowatt hour melting feature allows the operator to input a kilowatt hours per ton and furnace weight to calculate the kilowatt hours needed to reach pouring temperature. This also provides a safety hold power feature which maintains a furnace bath temperature when the kilowatt hour count is complete.
Preheat Controls:
The automatic cold start feature allows the operator to input a heating schedule to preheat the furnace lining to reduce manpower requirements and production efficiency. The sintering feature also improves long lining life by allowing the operator to input a heating profile to automate the sinter control process.
Easy-to-access Diagnostics:
Provides main display of equipment meters, alarms and event information with a color-coded status. The furnace inductance calculation feature can aid the operator in determining the furnace lining condition.
Features
| Standard Features |
|---|
| Operator-friendly, Color Touch-Screen LCD Display |
| Embedded Microprocessor Control |
| Displays and Records the Power Supply Meter Readings |
| Displays Color Coded System Events and Alarms |
| Displays Melt Control Operating Status |
| Automated Control of the Complete Melt Cycle |
| Schedule Input for Automated Cold Start Control |
| Permits Heating Profile Input for Automatic Lining Sintering |
| Calculates Furnace Inductance |
| Comprehensive Diagnostic Checks |
| Provides Event Information Associated with Incoming AC Line Voltage |
| Provides Event Information to Alert Users to Potential Arcing Situations |
| Includes Built-In Safety Features to Maintain Proper Operation |
| Displays Total Kilowatt Hours Used |
| Demand Control Input Option |
| Auxiliary/Temperature Control Input Option |
| Events History Screen with Date and Time Stamp |
| One-Touch Large Meter Display |
| Meter Data History Charts |
| USB Drive Data Logging |
| One-Screen Multi-Language Support |
Tech Specs
| Factory Tested |
|---|
| Critical Components |
Literature
